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A Market Study of
Specific Pathogen-Free Shrimp
by Andrew M. Kuljis and Dr. Christopher
L. Brown*
*SPF Project Leader
Center for Tropical and Subtropical Aquaculture
Publication No. 112
I. Executive Summary
During the 1980's, shrimp farming underwent a major expansion in each of the four
countries in this study: Ecuador, the Philippines, Thailand and Indonesia. In each study
country, production continues to increase in the 1990s, although at a slower pace. All of
the study countries are experiencing problems with disease. The cost of shrimp farm
operations is increasing due to the expense of combating disease problems. At the same
time, world market prices for shrimp are either remaining stable or declining. The result
is that shrimp farmers are being financially squeezed. Indications are that specific
pathogen-free (SPF), or IHHN virus-free, P. vannamei will be well accepted in Ecuador
because SPF stocks have been demonstrated to be effective against the runt deformity
syndrome. The captive maturation infrastructure required to propagate these stocks is
already in place, and the demonstrated efficacy of these stocks will result in higher
yields and higher value crops. In addition, the ability to produce a continuous,
year-round supply of high quality nauplii will increase the efficiency of both Ecuador's
hatchery and growout sectors and result in lower costs and higher profit margins for
shrimp farmers. Speculating on the market for SPF P. monodon in southeast Asia proves more
difficult. SPF P. monodon have not yet been studied under production conditions, and the
impact of the MBV virus and the IHHN virus on shrimp production of P. monodon is not yet
clear. Shrimp farmers in southeast Asia have shown an interest in pursuing the development
of an SPF P. monodon stock. Hatchery operators who sell SPF postlarvae will likely have a
market advantage because, given the choice, growers probably would purchase SPF postlarvae
as long the price were competitive. The long-term viability and market value of SPF P.
monodon postlarvae will be determined by their performance in commercial production.
Therefore, the process of identifying and isolating SPF P. monodon broodstock should begin
as soon as possible so that their performance in commercial production systems can be
evaluated.
II.Introduction
Objective of the Study
The specific pathogen-free shrimp (SPF) market study is intended to: assess the potential
market for specific pathogen free broodstock, nauplii and postlarvae in Ecuador, the
Philippines, Thailand, and Indonesia; assess the current prices paid for broodstock,
nauplii and postlarvae in the study countries; determine if there are trends in the
current culture practices of thestudy countries that indicate whether SPF stocks would be
valued by commercial producers. Figures 1 and 2 show the results of 1991 world shrimp farm
heads-on production.
Countries Selected for This Study
Ecuador, the Philippines, Thailand and Indonesia were chosen for this study because they
lead the world in terms of the level of shrimp culture technology practiced. In 1991, the
shrimp aquaculture production from these countries totaled approximately 350,000 metric
tons (MT), which is more than half of the total shrimp produced from aquaculture in the
world. These countries have made a major commitment to the production of postlarvae from
hatcheries, and all have experienced production problems that were caused by either animal
quality or disease. All of the study countries have well developed, fully integrated
shrimp farming sectors with the technological capability to incorporate a program of SPF
culture readily into their shrimp culture systems. In addition, all of the study countries
have free access to foreign currency and, pending government approval, would be able to
purchase and import SPF stocks if such stocks became readily available.
Rationale
Disease problems are increasing in every major shrimp farming area of the world. Even wild
populations in shrimp farming areas are showing increased levels of certain pathogenic
viruses and bacteria. Current disease problems on shrimp farms are widely believed to be
at least partially the result of contamination of wild populations, which are used as the
primary source of broodstock for the shrimp farming industry. The incidence of disease
problems on shrimp farms is escalating. Bacteria and viruses that have been identified as
shrimp pathogens are spreading, and new diseases are continually being identified. Efforts
to combat disease problems have increased operating costs and have led to reduced profits
or, in many cases, losses to shrimp farmers. In Hawaii and in the U.S. Mainland, specific
pathogen-free stocks of Penaeus vannamei have demonstrated improved production performance
when compared to stocks contaminated with the IHHN virus (Wyban 1992, Carpenter 1992). To
date, it has not been shown that the same response will be achieved with P. monodon. The
specific pathogen-free (SPF) program is based upon guidelines for working with exotic
species that were developed by the International Council for Exploration of the Seas
(ICES) in 1988. Only disease-causing microbes that can be reliably diagnosed and
physically excluded from a facility can be considered in an SPF program. The certifiable
pathogens for P. vannamei are listed in Table 1. Note that the SPF definition for P.
monodon has not been developed. Prior to this study, shrimp stocks certified to be
specific pathogen-free have never been available in the study countries, and assessing the
market potential for these products is difficult without comparative performance data
between infected and uninfected stocks. Such studies are only now being undertaken in
these countries. However, SPF broodstock, nauplii, and postlarvae have been marketed in
the United States and Mexico, and a market exists for shrimp broodstock, nauplii and
postlarvae in all of the study countries. Therefore, it is believed that a study of the
existing markets in these countries will identify certain practices, preferences and
trends in the market that will indicate whether the shrimp farming industry will accept
and value SPF broodstock, nauplii and postlarvae. In each study country, differences are
perceived in broodstock, nauplii, and postlarvae quality that relate directly to
production performance. In Ecuador, for example, wild spawners are preferred over captive
spawners. Nauplii from wild spawners are preferred over nauplii from captive spawners, and
wild postlarvae are preferred over hatchery-reared postlarvae. The least desirable are
those postlarvae produced from captive maturation. The construction of hatcheries began
because the industry expanded in the 1980s beyond the availability of wild postlarvae. The
extent of the supply of wild postlarvae fluctuates widely with weather cycles and seasons.
In 1992, concerns about the quality and performance of wild postlarvae began to surface.
Similar circumstances occur in Southeast Asia, where the source of spawners is considered
very important. Spawners from areas that are perceived to be desirable bring a much higher
price than spawners from less desirable areas. Extending performance data from one species
to another must be undertaken with caution. Controlled studies do not exist; therefore,
other criteria must be used. The reputation of a hatchery depends on the performance of
its postlarvae in production ponds. A hatchery with a consistent record of producing high
performance postlarvae will command prices up to 30 percent higher for its postlarvae than
other hatcheries in the market. The financial success of a program to produce specific
pathogen-free stocks for sale to producers will depend on how well these stocks perform in
the production systems of the major shrimp producing countries.
III. Shrimp Aquaculture Development in
Ecuador,the Philippines, Thailand andIndonesia Ecuador
Ecuador (Map 1) is the largest producer and exporter of shrimp in the Western Hemisphere
(Rosenberry 1991). In the 1970s, Ecuador's production of shrimp came primarily from
trawling. The trawler industry continues to capture and export approximately 2,000 to
5,000 MT of processed shrimp per year. In the late 1970s, investment in shrimp farming
began to contribute to the export total. By 1981, the amount of shrimp exported reached
13,000 MT due to the contribution of cultured shrimp. Since 1981, shrimp aquaculture
production has increased at a relatively steady pace (Table 2). In 1991, total weight farm
production of shrimp exceeded 100,000 MT (Rosenberry 1991), and the value exceeded
$400,000 million. The principal species produced on shrimp farms in Ecuador is the white
shrimp, P. vannamei. In 1991, in excess of 160,000 hectares (Rosenberry 1991) of ponds
were estimated to have been developed for the production of shrimp. As of 1990, 125,000
hectares have been legally registered with the Ecuadorian government. All four coastal
provinces of Ecuador have shrimp farms. The largest concentration of shrimp farms,
comprising about 70 percent of the total area, is in the province of Guayas. Most of these
farms were constructed on the Guayas estuary and used virtually all of the available land
on both banks of the Guayas river delta. The majority of shrimp farms are less than 50
hectares in area, although some large commercial farms in excess of 2,000 hectares exist.
(Table 3).
Aquaculture Practices
Because Ecuador is on the equator, ocean currents greatly affect its climate. As with
other agriculture activities, shrimp culture practices are strongly influenced by climate.
A general ocean warming begins off southern Ecuador in December. That warming coincides
with the beginning of the rainy season, which lasts until April. During the rainy season,
spawners are abundant off the south coast of Ecuador near San Pablo, and wild postlarvae
are available in the Guayas Estuary. During this period, farmers traditionally stock their
ponds using wild postlarvae resources. With careful planning and some luck, two crops can
be produced from the supply of wild postlarvae. The first crop begins in December and is
harvested in May. The second crop is produced during June through November. Since wild
postlarvae are sometimes not available after June, wild postlarvae are collected in March,
April and May and held in nursery ponds at relatively high concentrations until the first
crop of growout ponds is harvested. Approximately 10 percent of the production area of the
typical shrimp farm in Ecuador is devoted to nursery ponds. Nursery ponds are generally
less than one hectare, but growout ponds in Ecuador average 10 hectares. The development
of hatcheries began in the early 1980s. By 1986, production strategy had undergone a major
shift toward intensification due to the increased availability of postlarvae from
hatcheries. Many of the farms increased their stocking densities from 5 to 6 shrimp per
square meter to 10 to 12 shrimp per square meter. Year-round production of postlarvae from
hatcheries became possible due to the discovery of a second season for obtaining spawners
from the north in Esmeraldas. This season begins in June; spawners generally continue to
be available until November. Shrimp farming in Ecuador remains, for the most part,
extensive. In 1991, average production per hectare, in two crops, was approximately 650 kg
per year. Using hatchery postlarvae and current water management and feed technology,
higher intensity farms that stock 10 to 12 shrimp per square meter produce 3,000 kg per
hectare yearly.
Hatcheries
Currently, well over 300 shrimp hatcheries operate in Ecuador; 117 of those were
officially registered with the Ecuadorian government as of 1990. The introduction of
hatchery technology has dramatically changed the availability of postlarvae in that
country. Currently, almost 60 percent of the postlarvae used in Ecuadorian shrimp farms
come mostly from wild spawners in hatcheries. The remaining 40 percent are wild postlarvae
from the Guayas estuary. Wild postlarvae proved particularly abundant in 1992, due
primarily to the presence of the el Nino weather phenomenon. In some years the
availability of wild postlarvae is limited, and hatcheries may contribute up to 80 percent
of postlarvae. Hatcheries have enabled Ecuador to increase overall production of shrimp by
ensuring shrimp farmers a more consistent supply of postlarvae than is available from the
estuary. However, because hatcheries depend on the capture of wild spawners, at times
postlarvae are in short supply. In a typical year (if such a thing exists) spawners may be
in short supply from March through May, which are transition months between the
availability of spawners in San Pablo and availability of spawners in Esmeraldas.
Additionally, in some years the spawner supply is limited during months when it is
typically abundant. The year-to-year uncertainty of the spawner supply led to a major
investment in the development of captive maturation facilities, which began in the mid
1980s. Not until 1987 did the impact of the IHHN virus begin to be realized. The presence
of the IHHN virus in cultured stocks causes a runt deformity syndrome (RDS), in which a
substantial percentage of the animals grow at reduced rates and are smaller than the
average size shrimp in the pond at harvest. The severity of RDS appears to be directly
related to the level of IHHN virus infestation. It soon became apparent that shrimp
produced from captive maturation exhibited a higher degree of RDS than those produced from
wild spawners. This presumably was because the level of IHHN virus infection in the wild
population was relatively low, and when these wild stocks were held in captivity, the
virus quickly spread from infected to uninfected broodstock. Therefore, captive stocks
exhibit a much higher rate of infection. The difference in pond performance between
postlarvae produced from wild spawners and those produced from captive maturation is said
to be approximately 15 percent. This 15 percent loss in production can be attributed
directly to the production of postlarvae from captive maturation when the IHHN virus is
present.
Postlarvae
In 1991, farms in Ecuador required a total of 15 billion postlarvae, approximately 9
billion of which were produced in hatcheries and 6 billion of which were captured.
Hatchery technology has come a long way toward providing a consistent supply of high
quality postlarvae to the Ecuadorian shrimp farming industry. Unfortunately, the presence
of the IHHN virus in Ecuadorian shrimp stocks has compromised the quality of
hatchery-produced postlarvae. Ecuadorian shrimp farmers can measure the loss in
performance due to reduced postlarvae quality and will pay higher prices for wild
postlarvae and postlarvae produced from wild spawners than for postlarvae produced from
captive maturation. Currently, postlarvae sell for three prices in Ecuador. Wild
postlarvae sell for approximately $5.40 per 1,000; hatchery-produced postlarvae from wild
spawners sell for approximately $3.85 per 1,000; and hatchery produced postlarvae from
captive maturation sell for approximately $2.70 per 1,000. When wild spawners are readily
available, most growers will not use postlarvae produced from maturation, although the
animals are much cheaper. However, rather than leaving ponds unstocked, most growers will
stock their ponds with maturation postlarvae when postlarvae produced from wild spawners
are unavailable. During such times, prices for maturation-produced postlarvae will
increase to approximately that of postlarvae produced from wild spawners.
Nauplii
Assuming that survival of nauplii to postlarvae in hatcheries is approximately 50 percent
as a country-wide average, Ecuador's requirement for nauplii is approximately 18 billion.
Because nauplii are primarily obtained from wild spawners, the cost of wild nauplii will
fluctuate depending on the availability of wild spawners and the demand for nauplii.
Typically, nauplii prices are highest from March through May when wild spawners are least
available. The price of wild nauplii will not only fluctuate greatly throughout the year
but also from year to year. At this writing, the price for wild nauplii approximately
$0.43 per 1,000 is at its lowest level in 5 years. Amorient Aquafarm paid an average price
of approximately $0.95 per 1,000 for wild nauplii over the past 5 years. However, due to
the recent downward trend in the world market for shrimp and its impact on all aspects of
shrimp production, the price for wild nauplii is unlikely to increase to more than $0.75
per 1,000 in the near future.
Broodstock
The number of broodstock required will depend on whether they are obtained from the wild
or from maturation. Wild P. vannamei broodstock will produce an average 150,000 nauplii
per spawn. The broodstock are typically fished from the ocean and transferred to spawning
stations. Spawning stations are usually temporary installations of tanks and portable
aeration equipment that are established on the beach in areas where spawners are landed by
local fisherman. Spawning station operators bid for broodstock; the price varies from
US$15.00 to $80.00 per piece depending on supply and demand. Broodstock are discarded
after spawning. When wild broodstock are not abundant, some spawning station operators
purchase non-mated gravid females and ripe males and practice artificial insemination.
Shrimp farmers believe that spawners produced from artificial insemination generally
produce lower quality nauplii than spawners that are naturally mated. Spawners produced in
captive maturation systems average 80,000 nauplii per spawn. Typically, broodstock are
maintained for four months in a captive maturation system. Average production per captive
maturation is approximately 400,000 nauplii during the 4-month period. Ecuador has made a
major commitment to captive maturation in terms of investment in facilities. Enough
captive maturation capacity already has been constructed to supply the country's entire
nauplii requirements, if these facilities produce at levels achieved at Amorient Aquafarm
in Hawaii. A total of 90,000 broodstock would be required to produce 18 billion nauplii
from captive maturation. This number includes both males and females and assumes that
maturation tanks are stocked at a 50/50 ratio. Captive maturation provides for the closing
of the shrimp life cycle in captivity and the ability to maintain successive generations
of shrimp isolated from wild stocks. The major advantage in captive maturation is control
over the production system. Once the technology for captive maturation became readily
available, a major investment was made in constructing maturation facilities in Ecuador
(Table 4). The current maturation capacity is sufficient to provide the entire country
with postlarvae solely from captive maturation. Unfortunately, many of these facilities no
longer operate due to the impact of the IHHN virus.
Government Regulations
Considering the level of contamination of both BP and IHHN viruses in the Ecuadorian
environment, finding a site suitable for the production of SPF stocks within the country
is unlikely. Therefore, SPF stocks must be produced outside the country and shipped in,
either as broodstock, nauplii or postlarvae. Current laws prohibit the importation of live
shrimp into Ecuador. Thus, special permission must be obtained from the Ecuadorian
government for the importation of SPF stocks to Ecuador. It should be noted that the
Ecuadorian government allows importation of swine and poultry for breeding and stock
improvement.
Philippines
The Philippines islands (Map 2) are well suited for the development of shrimp aquaculture.
The country comprises 7,000 islands with a coastline of approximately 17,000 km. It has a
relatively narrow continental shelf, which is surrounded by clear, clean, deep ocean
water. The Philippines has a tradition of aquaculture that originated long before the
recent interest in modern shrimp culture. The country has more than 200,000 hectares of
traditional, coastal, brackish-water fish ponds, most of which are used for the production
of milkfish (Chanos chanos), and shrimp (P. monodon and P. indicus). The coastal climate
in most of the Philippines is ideal for the culture of tropical marine shrimp. In
addition, spawners of black tiger shrimp (P. monodon) the most commonly cultured shrimp in
Asia are abundant in Philippine waters. The Philippines is also recognized as a leader in
the development of shrimp hatchery and grow-out technology. The total production of shrimp
in the Philippines has increased annually from the mid 1970s, when modern methods of
shrimp culture were first introduced from Taiwan. In 1989, when the export price for the
black tiger shrimp began to weaken, production began to decline. However, reports conflict
as to whether production began to decline in 1990 or continued to increase as presented in
Table 5. However, it is widely believed that the 1989 decline in pond bank prices
discouraged some producers from stocking their ponds and caused others to radically change
their production strategies, resulting in decreased production after 1989.
Aquaculture Practices
The traditional system of brackish-water pond aquaculture in the Philippines, involving
polyculture of milkfish and shrimp, has been practiced for decades. Currently more than
200,000 hectares of ponds are devoted to traditional polyculture practices. More than
50,000 hectares of ponds are located on the Island of Luzon in or around Manila Bay within
a few hours of the markets in Manila. In the mid-1980s, aquaculture rapidly shifted to the
intensive system of pond culture a move that was influenced by technicians, advisors and
investors from Taiwan. Taiwanese feeds and feed formulations became readily available, and
ponds similar in design to those in Taiwan were built. In response to the increased demand
for postlarvae, hatchery construction boomed. Black tiger shrimp production increased from
28,000 MT in 1985 to more than 40,000 MT in 1988. An estimated 4,000 hectares of intensive
ponds were developed in the Philippines by 1989. Much of the new development of intensive
shrimp farms has taken place on former sugarcane land on the Island of Negros in the
region known as western Visayas. This development peaked in 1989, when the price for black
tiger shrimp began to drop. Since 1989, little shrimp farm development has occurred in the
western Visayas.
Traditional Polyculture
Traditional brackish-water ponds are built by hand on tidal mud flats. Water is exchanged
twice per month during the high tides of the new moon and full moon. Pumping is generally
not required. The ponds are shallow approximately 50 cm deep. Shrimp production is
incidental to the production of fish; many farmers do not intentionally stock shrimp. The
fry are introduced naturally during tidal water exchange. A combination of black tiger and
white shrimp is produced. Annual shrimp yields average 20 to 60 kg per hectare. Extensive
Shrimp Monoculture With the advent of shrimp hatchery technology in the mid-1980s, shrimp
fry became abundant and relatively cheap. At the same time, pond bank prices for
market-size P. monodon were very attractive (approximately $10 to 12 per kg for 30- to
40-gram shrimp). During this period, 30,000 to 50,000 hectares of traditional shrimp ponds
were converted to extensive monoculture of black tiger shrimp. These ponds were typically
stocked with 10,000 to 20,000 P. monodon postlarvae per hectare and achieved yields of 200
to 500 kg per hectare. In 1987 and 1988, these crops were worth from US$2,000 to $5,000
per hectare to farmers. However, when the pond bank price of shrimp dropped to less than
$5 per kilo in 1989, the crop value decreased by half. Many of these farmers converted to
milkfish. Milkfish production involves fewer start-up costs and less risk than shrimp
production.
Intensive Shrimp Culture
During the period from 1985 to 1988 while some traditional farmers were converting to
extensive monoculture, a new wave of shrimp culture development occurred that was
patterned after the Taiwanese system of intensive shrimp culture. The investors in this
new wave of modern shrimp farming were much different than those involved in traditional
shrimp culture. They owned large tracts of land. Many were wealthy sugar planters, and
nearly all had access to capital for investment. Initially, stocking rates followed the
same pattern established in Taiwan. Stocking rates of 25 to 40 shrimp per square meter
were common. Daily water exchange rates of 10 to 40 percent of the pond volume was
required, and shrimp were fed up to 5 times a day. This system was very productive and
profitable prior to the price reductions of 1989, achieving crop yields of 5 to 10 MT per
hectare each. However, when the price of shrimp decreased to less than $5 per kg, these
systems were no longer profitable. As the profit margin decreased, awareness of the
importance of fry quality to production increased. Since 1989, profitability has been
highly dependent on the ability of the shrimp fry to survive, grow, and utilize expensive
feeds. In an attempt to adapt to the problem of low pond bank shrimp prices and high cost
imported feed, the Philippine prawn growers have developed a strategy that is highly
dependent on fry quality. The strategy involves stocking the ponds with low densities of
shrimp 5 to 7 per square meter and growing the shrimp to larger sizes 40 to 60 grams than
is common in other Asian countries. The higher price for 40- to 60-gram shrimp enables the
Philippine growers to remain profitable. The system depends heavily on the ability of the
shrimp fry to survive well, maintain high growth rates and attain a large market size.
Therefore, a system of fry evaluation or stress testing was developed. Premium prices are
paid for fry that are perceived to have the desired high performance characteristics. The
highest quality fry routinely achieve survival rates of 90 percent and grow to sizes
greater than 50 grams. However, only a few farmers were able to routinely maintain these
standards. The data shown in Table 5 indicate that total production for black tiger shrimp
has increased steadily since 1981. However, some loss in production occurred due to a
sudden price decrease in 1989 and a natural disaster the eruption of Mount Pinatubo in
1991. Bob Rosenberry of Aquaculture Digest reports that 1991 aquaculture shrimp production
was 30,000 MT, 27,000 MT of which were black tiger shrimp. Although the Philippine
government's official figures are higher, the growers who were interviewed support
Rosenberry's data. The data in Table 6 show that pond production of milkfish far exceeds
the production of shrimp. The market for milkfish is domestic, and the price for this
product remained firm throughout the 1980's. One of the reasons the Philippines has lagged
behind Thailand and Indonesia in the production of black tiger shrimp for export is that
the majority of traditional brackish-water pond operators have been reluctant to change
their practices from polyculture of milkfish to monoculture of shrimp. Another reason is
that the Philippine government levies a 30 percent duty on imported feeds and feed
ingredients. Feed costs in the Philippines are the highest in the region. In Thailand and
Indonesia, feed costs approximately $l per kilogram, but it costs approximately $l.30 per
kg in the Philippines. When the price of black tiger shrimp suddenly dropped in 1989,
shrimp farmers in the Philippines were at a competitive disadvantage. In addition, labor
costs in the Philippines are higher than in Thailand or Indonesia. Finally, the
Philippines' problems with political instability have made attracting foreign investment
difficult.
Hatcheries
In 1988, approximately 380 shrimp hatcheries were operating in the Philippines. Since
1989, the number of hatcheries has declined to approximately 102 (Table 7), probably fewer
than 60 of which operate routinely. Many hatcheries are small and produce less than 2
million postlarvae per month, but a few larger companies are capable of producing 5 to 10
million postlarvae per month.
Postlarvae
Philippine shrimp farms require a total of approximately 1.4 billion postlarvae. Wild
postlarvae contribute little to that number. Most wild postlarvae are used in traditional
or extensive systems because wild postlarvae are different sizes and ages, and intensive
shrimp farmers prefer postlarvae of uniform size and uniform age. Postlarvae are normally
sold after reaching the PL20 stage, or 20 days after they have metamorphosed to
postlarvae. The price for postlarvae varies from $5.60 per 1,000 to $10 per 1,000.
Traditional and extensive growers prefer the lower-cost postlarvae. Intensive growers will
generally only buy the higher-priced, higher-quality postlarvae. The total value of
postlarvae sold annually in the Philippines is equivalent to approximately US$10 to $12
million.
Nauplii
Hatchery survival from nauplii to PL20 averages 50 percent; therefore 2.8 billion nauplii
are required for the Philippine shrimp industry. Virtually all nauplii come from wild
broodstock. No spawning station operators provide wild nauplii to hatcheries, and no
operations in the Philippines currently practice captive maturation. Spawners are
collected by fishermen and sold to hatchery operators. Broodstock cost approximately $40
to $50 each, and only 50 to 75 percent of them will actually spawn. Each spawner purchased
produces an average of 500,000 viable nauplii. This brings the cost of nauplii to
approximately $0.10 per 1,000. The total value of nauplii used by hatcheries in the
Philippines annually is approximately $900,000.
Spawners
The spawner requirement in the Philippines is approximately 9,000 per year. In the
mid-1980s, Mas Bate Island was considered to be the most desirable area for collecting
broodstock because they produced nauplii and postlarvae that performed better than those
produced by spawners from other areas. In the Philippines, the belief is widely held that
broodstock captured near shrimp farms and hatcheries do not perform as well as those
captured in areas isolated from shrimp farming activities.
Standards Of PL Quality
The strategy of producing large shrimp by stocking low densities while maintaining
relatively intensive production levels of 4 to 5 tons per hectare per crop depends greatly
on the quality of the postlarvae. At low stocking densities of 5 to 7 per square meter,
production depends on achieving high survival rates and on the shrimps' ability to
maintain rapid growth rates until the desired market size is achieved. In the Philippines,
fry quality has become such an important issue that several independent labs have been
established to examine samples of fry from hatcheries before farmers commit to purchasing
them. Some large farmers have established their own labs and maintain full-time
technicians to monitor fry quality and other parameters that are important to production.
This issue is particularly important for intensive farms. Muscle-To-Gut Ratio (MGR) Wild
fry have generally been considered the standard in terms of fry quality. Microscopic
observations of wild fry have revealed that their tail muscle diameter exceeds the
diameter of the hindgut by a ratio of 4 to 1. Achieving muscle-to-gut ratios in excess of
4 to 1 is possible in the best quality hatchery-reared fry, but many hatcheries have
difficulty maintaining this standard. Therefore, in the Philippines the belief is widely
held that the quality of hatchery-reared fry can be predicted by how closely the
muscle-to-gut ratio approximates that of wild fry. Monodon Baculovirus (MBV) The presence
of P. mondon-type baculovirus (MBV) has become a major issue in the Philippines although
no conclusive evidence exists that MBV adversely affects production.Monodon baculovirus
occlusion bodies (OBs) have been observed in the hepatopancreas of shrimp postlarvae in
the Philippines for many years. MBV is ubiquitous in the Philippines, and the OBs appear
to be observable only when the shrimp are under stress. Therefore, the presence or absence
of OBs in shrimp fry has become an indication of the postlarvae's quality. Postlarvae
without the presence of OBs can be said to have been grown under relatively stress-free
conditions. Furthermore, the lack of OBs in hatchery-reared fry is considered to be a
reflection of the hatchery's standards of hygiene, water quality and feed
management. In the Philippines, the belief iswidely held that larvae which show no OBs
perform better in ponds. Since very few hatcheries are capable of producing black tiger
postlarvae with no OBs, postlarvae are rated by the percentage of MBV occlusion bodies
present in a sample taken at harvest. The higher the rating, the higher the price will be
for the postlarvae. Most shrimp farmers will purchase shrimp fry with MBV if the level of
infection is considered low. A few farmers will not buy fry that have MBV. At least one
hatchery group, Jamandre Hatcheries Inc., is able to consistently produce fry without the
presence of occlusion bodies. However, in order to maintain this reputation, the company
occasionally dumps fry considered below standard.
Stress Testing
In addition to microscopic examination for MBV, MGR and the presence of obligate
pathogens, most Philippine shrimp farms will evaluate fry by submitting them to various
tests. The simplest test is accomplished by tapping the side of the fry container. The
best quality fry will respond by jumping and becoming very active; poor quality fry will
have little reaction. A more rigorous test stresses the fry with a sudden change in
salinity. A common standard is to drop the fry, which were cultured in a salinity of 32
ppt, into a container with brackish water of 15 ppt salinity. The fry are left for two
hours, after which the survivors are counted. The best quality fry will have a survival
rate of at least 98 percent.
Bent Body Syndrome
Bent body syndrome (BBS) is a relatively new phenomenon that is manifested by a deformity,
usually of the third tail segment. Shrimp have been observed to display this deformity as
early as the PL stage in hatcheries. Market-size shrimp that display this deformity are
not saleable and represent a total loss to the producer. Recently on Negros, intensive
ponds have been harvested with as much as 20 percent of the crop exhibiting bent body
syndrome. No one has been able to determine the cause of BBS; further work must be done.
Several years have elapsed since IHHN virus was first observed in P. monodon in the
Philippines, but the virus has never been linked with any particular symptoms in the
shrimp. Because of recent increases in the incidence of MBV and BBS in postlarvae produced
from Mas Bate spawners, hatchery operators have tried to find new areas from which to
collect spawners. Interestingly, when broodstock are collected in areas farther from the
growing areas than Mas Bate, fewer incidences of MBV and BBS are observed. Tacloban on the
Island of Leyte is currently the preferred source of spawners.
Government Regulations
Due to the level of MBV and IHHN virus contamination in the Philippine environment,
production of SPF stocks under current standards of shrimp farm operations is
unlikely. Therefore, unless a major capital investment is made in facilities, SPF P.
monodon stocks will likely be produced outside the country and shipped into the
Philippines as either broodstock, nauplii or postlarvae. Current Philippine laws prohibit
the importation of P. monodon broodstock, nauplii and postlarvae. Special permission must
be obtained from the Philippine government for the importation of SPF stocks.
Thailand
Thailand (Map 3) has a 2,600-km coastline on the Gulf of Thailand and the Andaman Sea.
Thailand's year-round warm weather makes it highly suitable for culturing marine shrimp.
Trash fish landed as a by-product of the shrimp fishing industry provide a domestic source
of ingredients for Thailand's shrimp feed industry. In addition, the country's highly
developed agriculture sector also contributes large quantities of by-products that are
used as shrimp feed ingredients. P. monodon spawners are readily available in Thailand.
Further, the country has numerous skilled hatchery operators who were originally employed
in the production of Macrobrachium rosenbergii fry. They had the benefit of years of
experience because the M. rosenbergii industry began in the late 1970s. These technicians
easily made the transition to marine shrimp production when the demand for P. monodon fry
began to drive up prices in 1986. In 1991, Thailand produced 120,000 MT of shrimp, 90
percent of which was P. monodon. Thailand's long tradition of capturing and marketing
seafood has provided a well-developed infrastructure for processing and exporting cultured
shrimp. Thailand also has made major efforts in value-added processing. While total
production is the second highest in southeast Asia after Indonesia, many disease and
pollution problems have plagued the industry within the last two years. The answer to date
has been to totally abandon unproductive areas and move to growing areas with better water
quality. Whether this permanently solves the problem remains to be seen.
Aquaculture Practices
Polyculture of shrimp and fish in brackish water has been practiced for decades in
Thailand. Prior to 1986, the predominant shrimp crop was the white shrimp, Penaeus
merguiensis. The first area to develop large numbers of brackish water shrimp farms was
the Chao Phraya delta just south of Bangkok. The culture method involved pumping large
quantities of unscreened seawater into shallow earthen ponds. White shrimp fry were
introduced with the water. Little feeding was required, and a modest yield of 300 to 400
kg per hectare per year was produced. Brackish-water shrimp culture grew from 10,000 MT in
1982 to 18,000 MT in 1986. The shrimp farming area also increased from 31,000 hectares to
45,000 hectares by 1986 (Table 8). In 1986, Thai shrimp farmers became interested in black
tiger shrimp because it can be grown to larger sizes at much higher densities and with
higher survival rates than other shrimp. Many farmers began to convert their extensive
ponds to intensive culture of black tiger shrimp. In addition, new areas, primarily former
salt pens, began to be converted to shrimp farms. The shrimp production area in Thailand
increased from 45,000 hectares in 1986 to 71,000 hectares in 1989. In 1989, total
production reached 93,000 MT, and the number of shrimp farms increased to more than
12,000. Two events caused major problems for the Thai shrimp farming industry. The first
was a sudden drop in the world market price, which caused pond bank prices to farmers to
fall from approximately $10 per kg to under $5 per kg. The second was the outbreak of
disease due to poor water quality in the Chao Praya delta just south of Bangkok. As can be
seen from Table 8, production fell by more than 16,000 hectares from 1989 to 1990. These
ponds were all in the Chao Praya delta and still lie fallow. All new development after
1986 was targeted at the intensive production of P. monodon. The Chao Praya delta was the
first area to be developed for intensive culture because the region had a strong tradition
of shrimp culture and available land. It is a relatively confined body of water comprising
numerous narrow, shallow canals or klongs, which carry a sufficient water capacity to
provide for extensive shrimp farming or for salt production. However, the klongs became
polluted when the highly eutrophic effluent of numerous intensive shrimp farms was
discharged into them. In essence, the wastes of one shrimp farm were discharged at the
intake of another. Within two years of the development of intensive shrimp farms in the
Chao Praya delta, major areas were no longer able to produce shrimp at profitable levels.
During the same time some farmers were abandoning their farms, the industry as a whole
continued to expand and increase total production. This was because intensive shrimp farm
activity moved south to areas with better water quality. Ironically, Thailand, the
Southeast Asian country that most emulated theTaiwanese system in developing intensive
shrimp culture, also experienced a major collapse similar to that in Taiwan.
Hatcheries
Currently 488 hatcheries operate in Thailand, according to government sources (Table 9).
Many are small-scale hatcheries that produce fewer than 10 million postlarvae per year. A
few large hatcheries are capable of producing 70 to 100 million postlarvae per year.
Thailand's total annual demand for postlarvae is approximately 6 billion, with a value of
US$36 million, nearly all of which are produced from hatcheries. Presently Thailand has no
shortage of P. monodon fry, and the hatchery sector is quite competitive. Consequently,
the price for postlarvae is among the lowest in southeast Asia, averaging less than $6 per
1,000. Many of the materials for postlarvae production cost very little.
Postlarvae
Postlarvae in Thailand are produced in virtually any type of vessel that will hold
seawater. Backyard hatchery operations, which need not be located near the sea, are
numerous. Such hatcheries usually consist of a 20- to 100-MT seawater storage tank and
many small larval rearing tanks. Larval-rearing tanks average from 1 MT to 10 MT in
volume. Backyard hatchery operators generally produce only postlarvae. They purchase all
of the necessary factors, including seawater, nauplii, algae and feeds. Trucks bring
seawater to fill the hatchery storage tank on a regular basis for a fee. Algae can be
purchased from an algae culture specialist. The shrimp are fed almost any available
by-product, including bits of fish and squid that are washed through a fine screen. Egg
custard and formulated diets such as Frippak are also used. Artemia is used minimally
because it is considered expensive. Hatchery survival is highly variable, ranging from 0
to 90 percent. The larger scale hatcheries in Thailand are patterned after the Taiwanese
hatchery system, using 40-MT concrete tanks with limited water exchange and aeration.
These facilities, like the small-scale hatcheries, place a premium on low-cost fry
production and little emphasis on fry quality. Survival rates in the large-scale
hatcheries are also highly variable. The total demand for postlarvae in Thailand is
approximately 6 billion.
Postlarvae Quality
Thai farmers place little premium on postlarvae quality and will accept postlarvae that
are relatively active. It is safe to say that most of the postlarvae produced in
hatcheries in Thailand are of similar quality. Unlike the Philippines, Thailand has never
had enough wild postlarvae available for shrimp farmers to make a comparison. The only
concession observed regarding fry quality is that some of the more progressive Thai shrimp
farmers operate nursery tanks and stock postlarvae at PL40 to PL50 in order to ensure
higher survival rates in their ponds.
Nauplii
Once broodstock are transferred to the spawning facilities, they are eyestalk-ablated and
placed in 40-ton concrete maturation tanks. While in the tanks, they are fed a minimum
diet of mussels, crab and trash fish and are allowed to mature, mate and spawn. When
nauplii are observed, the entire tank is drained to collect them. The nauplii are then
either sold or placed directly in larval rearing tanks. Each female shrimp will produce an
average of 2 million nauplii within a 4- to 6-week period. The broodstock are then
routinely discarded. The maturation diet is given little emphasis because farmers believe
that broodstock are discarded before dietary deficiencies will affect nauplii production.
The major emphasis is on producing low-cost nauplii. Nauplii are sold for $0.06 per 1,000,
and the production cost in this system is said to be less than $0.03 per 1,000. Thailand
uses a total of 18 billion nauplii, which are valued at US$1.08 million.
Broodstock
Broodstock in Thailand are obtained from the Andaman Sea just south of Thailand's border
with Myanmar (formerly Burma). Spawners are caught by Thai fishermen and sold to hatchery
operators. Some operators buy broodstock and run modified maturation facilities, thereby
providing a market for both male and female broodstock. Females sell for approximately $50
each and need not necessarily be gravid. Males sell for $4 each. The broodstock obtained
from the Andaman Sea are among the largest in southeast Asia. Many females weigh in excess
of 200 grams. It is not unusual for one of these broodstock to produce in excess of 2
million eggs in a single spawn. Government Regulations The government currently controls
the importation of shrimp species in Thailand. Government permission would have to be
obtained to introduce SPF stocks to the country. Importers should apply to import SPF
stocks directly to the Director of Fisheries in Bangkok.
Indonesia
Indonesia (Map 4) comprises more than 11,000 islands that span more than 3,000 miles from
Sumatra in the west to Irian Jaya in the east. The country has excellent resources for
brackish-water shrimp farming. The climate is tropical with relatively even temperatures
and rainfall throughout the year. P. monodon spawners are relatively abundant throughout
the year, and a tradition of brackish-water aquaculture has been practiced for centuries.
Aquaculture Practices
Traditional Shrimp Culture
Most of the traditional ponds, known locally as Tambaks, are concentrated on the north
coast of Java, south Sulawesi and north Sumatra. More than 250,000 hectares of these ponds
currently operate. Most traditional ponds typically produce both fish and shrimp. Milkfish
fry, collected in shallow coastal areas, are stocked in the ponds, where they are grown to
market size. Shrimp fry are introduced naturally when water is brought into the ponds, or
they are captured along with the milkfish fry. These ponds are usually very shallow
approximately 50 cm deep and water is exchanged by tidal action during the new moon and
full moon each month. As the demand for black tiger shrimp in Japan increased in the early
1980s, prices also rose rapidly. Brackish water pond operators attempted to collect and
stock increasing numbers of wild fry to increase yields of this valuable species. At one
point, the price of black tiger fry reached $40 per 1,000. In order to meet the growing
demand, hatchery technology from Taiwan, France and the United States was introduced.
Shrimp Monoculture
The introduction of shrimp hatchery technology combined with imported Taiwanese growout
feeds resulted in rapid growth of both semi-intensive and intensive shrimp farms. This
activity originally was concentrated in east Java, then spread throughout Java to Bali,
Sumatra, and south Sulawesi. Government sources estimated total shrimp production from
aquaculture at 105,000 MT in 1991.
Hatcheries
Currently, more than 200 large-scale hatcheries, which have a total annual production
capacity of 50 to 150 million postlarvae, operate in Indonesia. Probably as many backyard
hatcheries operate, producing 2 to 5 million PLs per year. Hatchery construction boomed in
response to shrimp fry prices averaging $15 to $20 per 1,000 in 1986. Table 10 shows the
increase in the number of hatcheries from 1984 to 1989. A number of influences affected
the development of hatchery technology in Indonesia. The first of the large-scale
hatcheries was built as the result of the export of Taiwanese shrimp hatchery technology
to Indonesia. The main feature of these hatcheries was square, common-walled cement tanks
enclosed in a building that was kept dark most of the time. Water intake systems were
simple pipes into the sea; the pipes drew unaerated, raw seawater into the hatchery. The
Taiwanese system required very little seawater for exchange. Also, little attention was
given to culturing marine algae to feed postlarvae stages. Skeletonema sp. was the
preferred species, and Tetraselmes sp. was frequently used in addition. Often Tetraselmas
was the only algae used because it was easier to culture. Animal quality received little
attention. Within a few years, Western-style hatchery technology was introduced from
France and the United States. These hatcheries emphasized the separation of functions.
Algae is cultured in separate rooms from other hatchery activities. Chaetoceros species
are preferred. More emphasis is placed on maintaining water quality by water exchange in
the larval rearing tanks. Also, Western-style hatcheries typically employ more
sophisticated designs for seawater intakes, seawater storage and treatment. The third type
of hatchery is the backyard hatchery, which was first established in 1988. Patterned after
similar hatcheries in Thailand, they are established in east and central Java in close
proximity to major growing areas. Algae and nauplii are usually purchased from large-scale
hatcheries. Backyard hatcheries are generally operated by independent owner-operators who
can produce postlarvae at very low costs. However, each hatchery run usually produces
small quantities less than 500,000 postlarvae and production is inconsistent. Pond
operators who stock low densities and practice traditional polyculture with milkfish are
the most frequent customers of backyard hatcheries. Postlarvae prices depend somewhat on
which system of hatchery production is employed. The highest price $6 to $8 per 1,000 is
paid for postlarvae from hatcheries practicing western-style hatchery management. The
lowest price approximately $4 to $6 per 1,000 goes to backyard hatcheries. A price
differential dependent on the style of hatchery management indicates that shrimp farms
perceived a difference in quality.
Postlarvae
Approximately 90 percent of the postlarvae sold in Indonesia are produced in hatcheries.
Although postlarvae are still collected in the wild, they are generally sold to growers
who have traditional and extensive culture operations. Postlarvae from hatcheries are sold
at the PL20 stage. The total number of postlarvae needed by Indonesian prawn growers is
estimated to be 6 billion per year. If Indonesian hatcheries all were to produce
postlarvae according to their rated capacity, nearly twice that amount could result. This
is why the price for postlarvae has been decreasing in recent years. However, for periods
in 1991, shrimp postlarvae were in short supply. Disease in the hatchery stage was blamed
for the shortfall. In 1991, the price for postlarvae fluctuated from a minimum of $4.50
per 1,000 to a maximum of $10 per 1,000. Prices currently average from $5 to $7 per 1,000.
Nauplii
No known operations specialize in nauplii production in Indonesia. The major market for
nauplii is backyard hatcheries, which purchase excess nauplii from large hatcheries. The
price for nauplii is approximately $0.10 per 1,000. The Indonesian shrimp hatchery
industry needs an estimated total of approximately 18 billion nauplii.
Broodstock
Indonesia has a major resource for black tiger shrimp within its coastal waters. Spawners
and broodstock can be obtained within a few miles of many of the 200 large-scale
hatcheries throughout the country. By far the major concentration of hatcheries is on
Java. Yet the Indonesians prefer to obtain broodstock in north Sumatra at Banda Aceh, more
than 1,000 miles away. These spawners must then be flown to east and central Java, Bali
and as far away as south Sulawesi. The only explanation given for obtaining spawners in
Banda Aceh is that they are larger and perform better than those collected from other
areas. The reasons for their improved performance are not known. Spawners from Banda Aceh
cost approximately $50 each. Spawners from other areas such as Lombok may cost $20 to $30.
Broodstock need not be gravid when captured because most hatcheries employ a modified
captive maturation system. The broodstock are ablated and, within 5 days, will mate and
spawn. They are held until they have spawned a maximum of four times, and then they are
discarded. During the time the broodstock are held for mating and spawning, they are fed
with mangrove crab or squid. Indonesian shrimp hatchery operators believe that each
successive spawn is less valuable in terms of the nauplii's overall performance in the
hatchery. They will use each female's first two spawns to stock their own hatchery and
sell the nauplii from the third and fourth spawns to backyard hatchery operators. The
total number of spawners required for the Indonesian shrimp hatchery industry is estimated
to be approximately 9,000 per year, assuming the average spawner will produce 2 million
nauplii.
Government Regulations
Any importation of live shrimp as broodstock or postlarvae for growout requires permission
from the Directorate of Fisheries. Importation is generally allowed when the final product
is an exportable commodity. The most recent live shrimp importation case involved a
Taiwanese sponsored joint venture on a P. japonicus farm. Postlarvae and feed are imported
from Taiwan to Bali, and live Kuruma prawns are then exported to Japan. The feed and
postlarvae for this project are imported duty free.
IV.Summary of AquaculturePractices and
Problems
Shrimp Aquaculture Trends That Support the Value of SPF Stocks
Aquaculture practices in each of the study countries have developed along the lines of
maximizing each country's resources. All of the study countries at one time have had an
abundant source of wild postlarvae. In Ecuador, the Philippines, and Indonesia the early
traditional or extensive system of shrimp culture was based on exploiting the wild
postlarvae resource. Improvements to production initially resulted from improved pond
design, water quality management and the introduction of formulated feeds. Hatchery
technology was introduced as the demand for postlarvae increased and wild postlarvae
resources were no longer sufficient to meet the demand. In Thailand, hatchery technology
became the focal point for production improvement because Thailand's traditional shrimp
farms depended on wild P. merguiensis postlarvae. Thailand never had the benefit of a
natural source of P. monodon postlarvae. Once P. monodon postlarvae became available in
Thailand, shrimp farmers quickly switchedto this species. Initially, hatchery-reared
postlarvae were considered to be of inferior quality to wild postlarvae and were not
readily accepted by shrimp farmers. Once hatchery technology advanced to the point where
hatchery-reared postlarvae were readily accepted by shrimp farmers, the number of
hatcheries grew rapidly in each of the study countries. The growth in the number of
hatcheries placed a great deal of pressure on the spawner resources. The way each country
has dealt with the problems of spawner supply and spawner quality is a leading indicator
of the potential value of SPF stocks.
Ecuador
In Ecuador, spawner availability is seasonal. During December through March, spawners are
available in the southern part of the country. From June through November, they are
available in the north. In response to the year-round demand for spawners and nauplii,
numerous spawning stations have been established. Spawning stationsprovide the majority of
the nauplii used by the country's hatcheries. The biggest problem with the system of
spawning stations is its dependence on the availability of wild broodstock from the sea.
The supply is highly variable, and at times, spawners cannot be captured. Another problem
with the system of independent spawning stations is that they have been implicated
in the spread of disease. In 1990, a serious outbreak of vibriosis occurred that caused a
temporary closure of nearly all the hatcheries in Ecuador. Some marginal hatchery
operations never reopened. Spawning stations were suspected to be one of the major
contributing factors in the spread of the disease. In an effort to avoid the problems
associated with the collection of wild broodstock, a major investment has been made in
captive maturation facilities in Ecuador. The current captive maturation capability is
sufficient to supply all nauplii required by the entire industry. Ecuador presently has 25
maturation facilities that have a combined ability to use 153,450 broodstock annually. The
existing maturation capability in Ecuador, although largely unused, represents a ready
market for SPF broodstock. Recent trials with SPF postlarvae in Ecuador generated a
renewed interest in the operation of maturation facilities using SPF broodstock.
Philippines In the Philippines, postlarvae quality is perceived to be related to spawner
quality. Most hatchery operators believe that spawner quality depends highly on where the
spawners are collected. Most Philippine shrimp farmers consider the MBV virus to be a
major indicator of postlarvae quality. Postlarvae in the Philippines are rated by the
level of MBV occlusion bodies observed in the hepatopancreas at the time of purchase.
Postlarvae with fewer occlusion bodies generally bring a higher price. No relationship has
been documented between the level of MBV occlusion bodies in spawners and the occurrence
of occlusion bodies in postlarvae. However, the belief is widely held that the incidence
of MBV will be less frequent if spawners are collected in places isolated from shrimp
growing areas. The practice of moving offshore from shrimp farming areas to obtain
spawners began in the mid-1980s. At that time Mas Bate island was thought to be the ideal
location for collecting good quality broodstock. Mas Bate island is located north of Panay
and Negros islands (Map 2, p. 16), among major shrimp growing areas. It is centrally
located within the Philippine archipelago and easily accessed by broodstock collectors. As
shrimp culture began to intensify in the late 1980s, the level of MBVcontamination in
Philippine shrimp stocks began to noticeably increase. Hatchery operators no longer
obtained the same performance from Mas Bate spawners. In the search for better quality
broodstock, hatchery operators began to look for sources that were even farther away from
growing areas. The present preferred source of spawners is Tacloban on the island of
Leyte. Tacloban is on the eastern edge of the Philippine archipelago adjacent to the deep,
clear, clean waters of the Pacific Ocean. The best quality spawners in the Philippines now
appear to be found only in the least contaminated environments, which are the farthest
from the areas of shrimp culture.
Thailand
In Thailand, the relationship between the the presence of MBV in postlarvae and the
animals' performance has never been documented. Shrimp farmers do not place a premium on
postlarvae with fewer MBV occlusion bodies. The price of postlarvae is related more to
their size and age at the time of sale than to other factors. Very few hatchery operators
in Thailand also run shrimp farms; competition among the many hatcheries that produce
postlarvae is keen. Therefore, hatchery operators have great incentive to produce low-cost
postlarvae. Although Thai hatchery operators will make every effort to reduce hatchery
operating costs, they choose to purchase broodstock from Phuket on the Andaman Sea, the
highest priced source. Prices for Andaman Sea broodstock are in excess of $50 per piece.
Spawners from the Andaman Sea are preferred because they perform better in the hatchery.
They are large, have a high rate of fecundity, and their larvae grow well and have better
survival rates than others.
Indonesia
Indonesian hatcheries operate much like those in Thailand, except that animal quality
appears to get more recognition. Although prices for postlarvae are very competitive,
western-style hatcheries that employ relatively high water exchange rates command a higher
price for their postlarvae. P. monodon broodstock are more plentiful in Indonesia than in
either Thailand or the Philippines. Broodstock can be easily captured off the coast of all
major growing areas. However, these broodstock, are not in high demand and sell for
approximately $20 each. Indonesian shrimp hatchery operators prefer to purchase broodstock
from Banda Aceh at the northern tip of Sumatra. Banda Aceh broodstock cost $50 each, more
than twice the cost of broodstock from other parts of Indonesia. In addition, they must be
air-freighted more than 1,000 miles to the areas where most of the hatcheries are located.
Indonesian hatchery operators purchase Banda Aceh broodstock for the same reasons that
Thai hatchery operators purchase broodstock from Phuket: the broodstock are larger and
produce more nauplii, which perform better in the hatchery. Banda Aceh and Phuket are both
located on the Andaman Sea, and the broodstock preferred by the Thais and the Indonesians
probably come from the same population of shrimp. Neither the Thais nor the Indonesians
interviewed were aware that the other preferred broodstock from the Andaman Sea, nor were
they able to provide a reason for preferring these broodstock other than that the animals'
were larger and produced more nauplii, which produced better results in the hatchery.
Neither the Thais nor the Indonesians seemed to realize that the Andaman Sea is isolated
from the major growing areas of both countries nor that they were following a pattern of
broodstock selection very similar to the pattern in the Philippines. Nevertheless, this
pattern of hatchery operators in all three countries selecting broodstock that are
obtained from areas that are the farthest removed from shrimp growing areas appears to be
increasing.
Andaman Sea Broodstock
In the mid-1980s before the boom in shrimp culture development in Southeast Asia, SPF
broodstock were easily obtained from Penang, Malaysia. SPF P. monodon were originally
imported to Hawaii by Aquatic Farms from Penang. If a triangle were drawn from Penang to
Phuket to Banda Aceh in the Andaman Sea (Map 5), the distances are such that speculation
is reasonable that the broodstock resource for all three places is probably from the same
population of shrimp. Although no historical data exist on the broodstock from Phuket or
Banda Aceh, the shrimp from Penang were known, at least at one time, as likely to be free
of MBV, IHHN and other obligate pathogens. Therefore, the broodstock from Phuket and Banda
Aceh also could have been assumed to be free of these pathogens at that time. A recent
study by Danny Fegan (Fegan et al, 1991) indicates that the spawners captured off Phuket
have a relatively high level (5.7 percent) of contamination with the MBV virus. However,
because spawners from the Andaman Sea remain the farthest removed from the sources of
viral contamination and a historical preference has been established for them, they likely
will continue to be preferred in those two countries until a better alternative is found.
V.The Market for SPF Broodstock, Nauplii and Postlarvae All the study countries have
active markets for broodstock, spawners, nauplii and postlarvae. Table 11 provides the
quantities required, average prices and total values for each country.
Ecuador
In Ecuador, hatchery-produced postlarvae vary in price between US$3 and $8 per 1,000. The
average price in 1991 was approximately $4 per 1,000. Postlarvae typically are produced
from wild nauplii. Assuming that SPF broodstock were available, postlarvae from SPF
nauplii likely would sell for a similar price. This would depend on whether SPF postlarvae
perform as well as postlarvae produced from wild spawners. The total value for postlarvae
in Ecuador in 1991 was $36 million. In 1991, the average price for nauplii in Ecuador was
approximately $0.75 per 1,000. Assuming that SPF nauplii perform as well as those from the
wild, SPF nauplii should sell for the same price. This represents a potential market
valued at $13.5 million annually. Broodstock prices in Ecuador are typically very low,
ranging from $2 to $4 per piece. This is because the IHHN virus causes nauplii and
postlarvae produced from captive maturation to perform poorly in production ponds.
However, Ecuador is unique among the study countries because a major commitment was made
to construct maturation facilities prior to the identification of the IHHN virus.
Therefore, the country has a ready market for broodstock that can produce nauplii able to
perform as well as those from the wild. SPF broodstock in Ecuador are likely to be in high
demand because they would enable hatchery producers to use their captive maturation
capacity fully. Captive maturation depends on both males and females, so a pair of SPF
broodstock probably would be worth at least as much as a wild spawner. Therefore, assuming
that a pair of SPF broodstock will have a value of US$50 is reasonable. If all the
currently available maturation capability in Ecuador were to be fully employed,
approximately 150,000 broodstock would be required. The total market for SPF broodstock in
Ecuador would be $3.75 million annually. Captive maturation has failed in Ecuador because
of problems with the spread of the IHHN virus and the high incidence of runt deformity
syndrome (RDS). Because SPF broodstock have been clearly shown to eliminate the problems
associated with RDS, they should have a value similar to wild broodstock.
Philippines
In the Philippines, postlarvae sell for $7 to
$10 per 1,000. Postlarvae that are free of MBV occlusion bodies are at a premium.
Therefore, SPF postlarvae are likely to be well received initially there. If SPF
postlarvae perform up to expectations, the premium price is likely to continue. However,
SPF P. monodon have yet to be tested in production trials, and speculation is premature on
their long-term acceptance. No spawning stations operate in the Philippines, and
hatcheries do not typically sell nauplii to each other. Therefore, the price for nauplii
was estimated based on the costs of a hatchery purchasing spawners and producing its own
nauplii. Maturation systems are not normally used, and broodstock is usually spawned once
and discarded. Attempts have been made to spawn broodstock more than once, but hatchery
operators reported that nauplii quality diminished with each successive spawn. If nauplii
were to be sold, they probably would sell for approximately $0.20 per 1,000, and the total
value would be $900,000 annually. The best quality spawners sell for approximately $50
each in the Philippines. However, if SPF broodstock were able to produce postlarvae that
performed as well or better than the best quality postlarvae, the SPF broodstock would
likely sell for $50 per pair. The Philippines have no ready market for SPF broodstock
because captive maturation is not practiced. In order for SPF broodstock to gain wide
acceptance, the technology for captive maturation must be demonstrated to be superior to
the current methods of producing nauplii.
Thailand
In Thailand, P. monodon postlarvae sell for approximately $5 to $7 per 1,000, among the
lowest prices in southeast Asia. Thailand has a very competitive hatchery sector. Price is
the first consideration, and quality ranks as a secondary consideration. Therefore, before
SPF postlarvae can make a significant impact, they initially will have to be sold at a
competitive price and clearly demonstrate superiority to the postlarvae currently being
produced. Thailand requires an estimated 6 billion postlarvae with a value of
approximately $36 million annually. Nauplii in Thailand are produced from wild spawners.
Spawning stations sell nauplii, and hatcheries sell excess nauplii. Broodstock are ablated
and allowed to spawn several times before they are discarded. Farmers perceive a
difference between the quality of nauplii from the first spawn and those from the third or
fourth spawn. Nauplii that are sold are usually of inferior quality and are sold mostly to
operators of small scale or backyard hatcheries. The price for nauplii in Thailand is the
lowest in southeast Asia at approximately $0.06 per 1,000. At this price, the total market
for nauplii is a little more than $1 million per year. Broodstock sell for $50 per piece,
approximately the same price as in the Philippines. Male shrimp cost approximately $4 per
piece. Spawner-size females, whether gravid or not, will bring the same price. Annually,
the Thai shrimp farming industry uses an estimated 9,000 spawners, which have a total
value of $450,000.
Indonesia
In Indonesia, the prices for P. monodon postlarvae are similar to those in Thailand: $5 to
$7 per 1,000. However, in early 1992, a shortage of postlarvae caused the price to
increase to approximately $10 per 1,000. The shortage reportedly was due to widespread
disease problems in the country's hatcheries. Because disease is a major problem in
Indonesia, SPF postlarvae probably would be well accepted. Many of the country's farmers
operate on a small scale, and most practice extensive culture methods. Therefore, SPF
postlarvae would be unlikely to sell for much more than the $5 to $7 average price, except
during periods when other sources of postlarvae are limited. In Indonesia, nauplii are
produced from wild spawners in hatcheries. Indonesian farmers believe as do Philippine and
Thai farmers that nauplii quality drops with each successive spawn. Theselling price is
low, averaging $0.10 per 1,000, because only second-quality nauplii are sold there.
Broodstock are obtained throughout the country, but those from the Andaman Sea are
preferred. At times these broodstock are in short supply. SPF broodstock probably would be
welcomed in Indonesia because the industry continues to expand, and broodstock
availability has been cited as a constraint to expansion. Also, Indonesians are accustomed
to shipping broodstock long distances. Therefore, buying broodstock from abroad would not
be considered a serious constraint. Experience with captive maturation has been limited,
and more work must be done to ensure that quality nauplii are produced from captive
broodstock. If problems with quality can be resolved, SPF broodstock would probably sell
for approximately $50 per pair.
Literature Cited
Aquatic Farms, Ltd. 1989. Asia-Wide Shrimp Agro-Industry Sector Study. Honolulu, HI. 283p.
Scura, E. D. 1991. Personal communication.
Carpenter, N. 1992. Disease Diagnosis and Management: An Industry Report. In: Wyban, J.
(ed.) Proceedings of the Special Session of Shrimp Farming. World Aquaculture Society,
Orlando, Florida. Pp. 261-269.
Fegan, D.F., T.W. Flegel, S. Sriurairatana, M. Waiyakruttha. 1991. The Occurrence,
Development and Histopathology of Monodon Baculovirus in Penaeus monodon in Southern
Thailand. Aquaculture 96:205-217.
Rosenberry, R. 1991. World Shrimp Farming. 1990 Aquaculture Digest. San Diego, CA. 55 pp.
Weidner, D. and R. Rosenberry. 1992. World shrimp farming. In: Wyban, J. (ed.) Proceedings
of the Special Session of Shrimp Farming. World Aquaculture Society, Orlando, Florida. Pp.
1-21.
Wyban, J.A., J.S. Swingle, J.N. Sweeney and G.D. Pruder. 1992. Development and Commercial
Performance of High Health Shrimp Using Specific Pathogen Free (SPF) P. vannamei. In:
Wyban, J. (ed.) Proceedings of the Special Session of Shrimp Farming. World Aquaculture
Society, Orlando, Florida. Pp. 254-260.
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